SLS 3D printing
Selective laser sintering (SLS) 3D printing is a popular choice of for engineers In a product development. SLS 3D printing firstly developed in 1980 by Dr.carlceckard and Dr.joe at the texax university in Austin.
in SLS 3D to printing machine from the used of high powered laser to “sinter” or solidify to powdered plastic material. the same concept has since developed to work in the various materials like glass, metals, and ceramics.
In SLS almost all process parameters are set by the machine manufacturer. The default layer height used is 100-120 microns. In SLS 3D printing
the bond strength between layer is excellent.a key advantage of SLS is that it needs no support structures.from that reason
parts with hollow sections can be printed easily and accurately.
In the SLS 3D printing thermoplastics(nylon)materials used.SLS required no support, so designs complex geomatries can be easily produced good chemical resistance.
SLS in 3D printing applications sinfully functional plastic parts, a suitable replacement for injection molded parts, military hardware rapid prototypes, aerospace hardware, medical and healthcare.
Many inventions are still going on the SLS 3D printing.in future 3d printing industry has a very bright future.
If you wish to know more about SLS 3D printing feel free to email email@example.com
FDM in 3D printing
In the 3D printing, many serval different methods of 3D printing but the most widely used is a process known as fused deposition modelling (FDM).FDM in 3D printing is also known as fused filament fabrication (FFM) but trademae]rk term used FDM.
FDM in 3D printing work as both horizontlynd vertically.in the FDM technology extraction nozzle moves overbuild platform.in the industry of 3D printing use FDM 3D printing technology as it allows the creation of detailed and intricate objects. Hence the 3D printing industry allowed using it to allow them parts fit and form.
FDM in 3D printing is now the most popular process in the industry because other techniques photopolymerisation and powder sintering are most costly than FDM .this method low-cost extrusion based on 3dimenional printing technology which fits in the framework of primary and secondary recycling.
The FDM technology is also used in the manufacturing process for fabricating prototypes and functional parts in common engineering in plastics. the process depends on the extrusion and heated feedstock plastic filaments through a nozzle tip. FDM in 3D printing process has also used by research and development sectors for the improvisation.
The process of FDM in 3d printing is the raw material is extruded as a thin filament through the heated nozzle it is saturated or deposited at the bottom of the printer machine platform where it solidifies.the next layer that is extruded fuses with the layer below, building products or object by layer by layer.
In FDM objects are woks by depositing raw material by layer by layer along x.y, z-axis. the accuracy of the 3D printing machine depends upon the vertical axis means (z-axis)so z-axis keep on minimum distance so it captures, and better the accuracy
Overall, FDM in 3D printing technology gives us a very very high value for money and very popular in India .a wide range of FDM printers are available in the market today. for the reason, FDM type of 3D printing is mostly used
3D PRINTING NEW REVOLUTION IN 2020
In all over the world people finding various technology of 3D printing, it becomes easy to manufacturing production. due to 3D printing increases the manufacturing quality of product
3D printing is an innovation that we can customize our own design in different materials.3D printing offers efficiency, customizability and accessibility to in the production.we can make any design production in the 3D printing from the use of cad.
The benefits of 3D printing is a rapid response, reduced production times, reduced lead times, mass-customized design, mass production, use of unique materials.
In the construction industry so much transformation happening due to the 3D printing technology. with the promise to easily design and create complex, especially building design the way we built is completely reimagined in the front of our eyes.
Due to 3D printing in the future 50% faster construction than our traditional construction methods.in the UAE many construction sites used the 3D printing technology for designing the building.
Space and beyond
3D printing is also used in the aerospace industry to create products .in much aspects 3D printing is useful for the aerospace industry. Researchers are finding new applications CUTTING EDGE TECHNOLOGY in space. different type of research also going like metal 3Dprinting without gravity,3D printed rocket engine
3D printers will become more versatile. able to in print the different metals superalloys, nylon and chopped carbon fibres. software development will amplify the power of 3d printing
In2020,3Dprinting becomes one of the most transformational industry in technologies the .3D printers get faster and produce much greater volume than the old printers
3D Printed Battery and Finished Components
We have all are aware of 3D printing keychains and enclosures. And few even tried to 3D print circuit boards to an extent.
But now the next target is to develop finished products. Manufacture a different component would be a key factor with this 3D printing technology and unless you want to supply external power, one of those components better be a battery or other power source like a solar cell.
Recent work with Additive Manufacturing entitled Batteries with this technology.
Some of the techniques are pretty originating. like, holographic lithography now produced high-performance lithium-ion batteries. Whereas, some of the processes didn’t sound much different than some of the more common printing techniques employed by desktop printers, although with more originating materials. like, some batteries are made with inkjet printing or even fused deposition printing.
A common thread for with the 3D Printing technology is none of these technologies is completely successful for commercial use. The major issue doesn’t seem to be in realizing the geometry of the anode and cathode.
Rather, it is forming shapes with materials that will act as the different parts of the battery. There are other challenges, too. For example, fabricating lithium ion needs to be in an argon glove box to lock out oxygen and water.
As per the newly evolving thing with 3D printed electrodes may have more surface area than conventional electrodes leading to better batteries. The only concern is the mechanical strength of those electrodes.
Conclusively, even it seems this additive manufacturing is far away from actual implementation. There is a number of smart peoples are working with this technology to make it within our site.
There is a lot of research going around the world with this 3D Printing technology. Still, we can expect a wide range of applications with 3D printing.
Modern Technologies like 3D Printing Revolutionizing Plastic Manufacturing Industry
- Plastic became an unavoidable part of our lives since the time it was introduced in the lives of the general public.
- 300 million tons of plastic are manufactured each year. It has gained its tremendous popularity in all industries because it is lightweight, durable and inexpensive.
- Hence there no end in sight to its popularity or use despite all its hazards to the environment.
- In recent times, Plastic manufacturing has been undergoing some breakthrough changes.
- Technologies such as 3D printing, IoT has been making
groundbreaking changes in the way plastic is manufactured.
3D printing for plastic manufacturing Industry.
3D printing is rapidly contributing to the demand for plastic materials as it uses in the process.
At the same time, 3D printing also provides cost-effective and faster manufacturing solutions.
3D printing used to create simulations which help in understanding the product better and improve before going to the floor to manufacture it.
3D printing also provides an alternative to conventional injection molds. Molds created using 3D printing are generally short term but as they can be made available quickly, they are proving more convenient as they are comparatively cheap to manufacture.
3D printing allows the plastic manufacturer to deliver custom made products quickly and efficiently. This has encouraged and empowered them to explore and target specific needs of the customers.
Another new trend is transforming how plastic manufacturing works is Industry 4.0.
plastic manufacturers are taking a keen interest in upgrading and merging their processes and manufacturing using different tools I4.0 has provided.
IoT, robots, and machine to machine interaction give them more control over how they manage their processes and production.
Robots can handle an array of different tasks efficiently. Unlike traditional quality control where a product was randomly selected to verify, now robots and machines can be used to check product quality.
Data analysis is used to control manufacturing, track the changing needs of
consumers and evolve as per the requirement.
This encourages innovation in customization of products for consumers and exponentially increase the revenue.
When it comes to plastics environment is always a major concern, and many manufacturers are taking interest in making environment-friendly products.
Bioplastic is gaining popularity as it is made from plant-based biodegradable materials.
Along with that thermo degradable plastic has also been gaining traction as it can be recycled.
Considering the fact that conventional plastic resins are harmful to our planet this is a much-needed change.
Why Did Growth Rate of 3D Printing Slow Down in India
- After the invention of 3D printing in the 1980s, industries were excited about the progress of this new technology was undergoing.
- By 2000s people were dreaming about printing things at the convenience of their homes and watch miracles happen every day. Some even expected 3D printers to become as common as a microwave.
- Everything seemed to come from some sci-fi movie. Until it was not. What Happened? Manufacturing of 3D printers for mass consumers failed for many reasons. These 3D printers did not match consumer’s expectations.
- They were bought into production for masses when the technology was a fledgling. While some people were expecting it to print phones for them which is a totally unrealistic expectation for a machine of that caliber, others were not able to figure out what to do with them.
- Hence, 3D printers just fall flat for masses. These printers can only make small plastic objects, like fixing washing machine by 3D printing a small part or print toys.
- 3D printers were offering to manufacture small parts when people were expecting to get a whole product. Also, there is a limitation of material that can be used. They can print only plastic objects.
- Even though using them is has a little learning curve, the product that it delivered was of mediocre quality. And the quality of the product was not consistent. Moreover, the product had less durability as compared to its Injection mold counterparts. They did not
deliver value for money.
- For the industrial purpose, 3D printing is gradually spreading its wings. It is widely being used in many industries like automobile, medicine, and health care. Still, it has its set of challenges. Lack of standardization is one of the concerns for industries.
- There is no assurance that a printer will perform the same as another even if they are exactly the same. As the cost involved is too high to take risk manufacturers to hesitate to upgrade to 3D printing. Another hurdle for businesses is the lack of expertise in 3D printing.
- Businesses need to invest time and money to train existing employees as most of them are not accustomed to design, perform and operate machines. 3D printing mostly uses plastic as a material for manufacturing. Plastic requires significantly more electricity consumption. Also, it is responsible for the increase in pollution at an alarming rate.
- Industries which are trying to incorporate environment-friendly practices find it repulsive. Even with all the challenges, 3D printing is one of the most promising technologies in recent times. It has provided a solution to a lot of problems and has given direction to many new experiments and researches.
While the world is rooting for its success, Continuous innovation, invention, and creativity is the key to it.
Conceptual understanding of 3D Printing Business
The Conceptual understanding of 3D Printing Technology (For Start-ups in 3D Printing)
3D Printing Materials Market, By Type
3D Printing Materials Market, By Form
3D Printing Materials Market, By Technology
3D Printing Materials Market, By Application
3D Printing Materials Market, By End-Use Industry
- Aerospace & Défense
- Consumer Goods
3D Printing Materials Market, By Region
- Product Offering
- Business Strategy
- Market Ranking
- Competitive Scenario
- New Product Development
- Expansion & Investment
- Merger & Acquisition
- Joint Venture & Partnership
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Revolutionary contribution of 3D Printing technology towards Medical sector in India
The medical sector with additive manufacturing.
3D printing, also identify as additive manufacturing technology is playing a key role in the medical field.
This technology started to save and ease the lives of physically disabled people,
and for the people who need an organ replacement.
3D printing also gives customization in medicines:
– Enabled Customization
– Prototyping manufacturing
– For research work
The field of application for 3D printing is broad, allowing researchers and scientist to go beyond general medical practice.
We will see how 3D printing technology advancing and benefiting the medical field.
MEDICAL TOOLS AND DEVICES with 3D Printing:
3D Printing allows tools to design and customize the way the surgeon required for a particular patient or for his operating skills
3D Printing customization in tools provides easiness for the operator to operate tools and devices as per his/her convenience.
Prostheses with 3D Printing
Many top brand hospitals from all over the world started to form a lab to create prosthetic limbs as per patients requirement.
Earlier it was hard to create a customized shape, so the patient needs to compromise with the existing standard-sized limbs.
But now 3D Printing technology provides a platform to create a customize shapes and reduce the manufacturing time by 50% to 60%.
Dental Application with 3D Printing
The application of 3D printing in the dentistry sector is ranging from general dentistry to orthodontics.
Added with orthodontics using the fabrication of customized braces which will give better fitment for the patient.
As 3D printing is easily embraced into dental offices, clinics & dental R&D labs, it is being used for making castable crowns, dental bridges.
Tissues & Human Organs with 3D Printing
A medical sector now claims that they are successfully created organs like kidneys, hips, knees, spine, and skull using 3D Printing.
Already, so many patients have this 3d printed organs inside their bodies.
Biocompatible 3D printing materials such as titanium and cobalt are used in jaw and face surgeries and orthopedics with the help of 3D Printing.
Medicines and Pharmacology with 3D Printing
Nowadays their drugs, which get swallow at a time but different drugs need different release time.
Here 3d printing provides a huge advantage to create segmented tablets, which have different types of material for a single tablet.
The main advantage of 3D printed pills they are cost-effective, making the technology affordable.
Which is accessible to health programs in poorer, developing countries.
This all is the application of 3d printing in the medical sector with additive manufacturing.
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Benefits of 3D Printing
Implement your Imagination: We can now 3D print almost anything that we can imagine. In a relatively short time, an idea, concept, dream or invention can go from a simple thought to a produced part that you imagine.
Speed Up The Product Development Cycle: 3D printing allows a company think tank to convert their ideas faster than ever. Being able to 3D print a concept the same day, helping companies stay one step ahead of the competition.
Save Money: 3D Printing avoids the initial heavy investments of tool or dies manufacturing. The 3D printing process allows the creation of parts and tools through the additive method at rates much lower than previously used methods.
Reduced the Risk: It is far cheaper to 3D print a test prototype than to redesign or alter an existing mold. Just seeing at CAD model we can not evaluate the actual feasibility of the part. So 3D printing reduces the risk to a great extent.
Personalize It: With Standard process of production through injection molding, we manufacture the same parts. Where through 3D printing we can customize each and every part as per our requirement.
Feel the product: Anyone cannot understand the product through just seeing the picture or virtual prototype on the computer screen is the way something feels in your hand. If he wants to ensure the ergonomics and fit of a product are just right, he must actually hold it, use it and test it.
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Stay tuned to get new updates about the one of the most advanced and emerging technology called 3D printing.
Trends in 3D Printing for 2018
Trends in 3D Printing for 2018
2018 has been a demanding year for the 3D printing companies, with many new competitors appearing in the global market, as well as infinite new collaborations and innovations.
In such a dynamic industry, we are just simply thinking that what future this technology will bring to the human life and its social structure.
As we 3D Era Tech has few industry experts and visionaries from the field of this modern technology called 3D Printing Technology and we had a discussion with them to know the future trends with 3D Printing Services in India.
Current developments in Additive Manufacturing method i.e 3D Printing technology have focused on building faster, efficient, large volume and large production capacity machines and on extending the range of new materials.
The key to exploring the next industrial transformation will be our true understanding of which applications benefit most from Additive manufacturing.
Because technology will not be worth until and unless it gets proved through its real industrial applications.
As 3D printing technology gets maturing and adopting with the time and market requirements, it has brought a automation for plastic and metal part production.
With high precision and fewer labor efforts, it makes quite simple for the production industries to start the new thing with easier and effortless way. Now most of the companies in India and US are diverting there focus to the 3D Printing Technology.