3D Printed Battery and Finished Components
We have all are aware of 3D printing keychains and enclosures. And few even tried to 3D print circuit boards to an extent.
But now the next target is to develop finished products. Manufacture a different component would be a key factor with this 3D printing technology and unless you want to supply external power, one of those components better be a battery or other power source like a solar cell.
Recent work with Additive Manufacturing entitled Batteries with this technology.
Some of the techniques are pretty originating. like, holographic lithography now produced high-performance lithium-ion batteries. Whereas, some of the processes didn’t sound much different than some of the more common printing techniques employed by desktop printers, although with more originating materials. like, some batteries are made with inkjet printing or even fused deposition printing.
A common thread for with the 3D Printing technology is none of these technologies is completely successful for commercial use. The major issue doesn’t seem to be in realizing the geometry of the anode and cathode.
Rather, it is forming shapes with materials that will act as the different parts of the battery. There are other challenges, too. For example, fabricating lithium ion needs to be in an argon glove box to lock out oxygen and water.
As per the newly evolving thing with 3D printed electrodes may have more surface area than conventional electrodes leading to better batteries. The only concern is the mechanical strength of those electrodes.
Conclusively, even it seems this additive manufacturing is far away from actual implementation. There is a number of smart peoples are working with this technology to make it within our site.
There is a lot of research going around the world with this 3D Printing technology. Still, we can expect a wide range of applications with 3D printing.
Modern Technologies like 3D Printing Revolutionizing Plastic Manufacturing Industry
- Plastic became an unavoidable part of our lives since the time it was introduced in the lives of the general public.
- 300 million tons of plastic are manufactured each year. It has gained its tremendous popularity in all industries because it is lightweight, durable and inexpensive.
- Hence there no end in sight to its popularity or use despite all its hazards to the environment.
- In recent times, Plastic manufacturing has been undergoing some breakthrough changes.
- Technologies such as 3D printing, IoT has been making
groundbreaking changes in the way plastic is manufactured.
3D printing for plastic manufacturing Industry.
3D printing is rapidly contributing to the demand for plastic materials as it uses in the process.
At the same time, 3D printing also provides cost-effective and faster manufacturing solutions.
3D printing used to create simulations which help in understanding the product better and improve before going to the floor to manufacture it.
3D printing also provides an alternative to conventional injection molds. Molds created using 3D printing are generally short term but as they can be made available quickly, they are proving more convenient as they are comparatively cheap to manufacture.
3D printing allows the plastic manufacturer to deliver custom made products quickly and efficiently. This has encouraged and empowered them to explore and target specific needs of the customers.
Another new trend is transforming how plastic manufacturing works is Industry 4.0.
plastic manufacturers are taking a keen interest in upgrading and merging their processes and manufacturing using different tools I4.0 has provided.
IoT, robots, and machine to machine interaction give them more control over how they manage their processes and production.
Robots can handle an array of different tasks efficiently. Unlike traditional quality control where a product was randomly selected to verify, now robots and machines can be used to check product quality.
Data analysis is used to control manufacturing, track the changing needs of
consumers and evolve as per the requirement.
This encourages innovation in customization of products for consumers and exponentially increase the revenue.
When it comes to plastics environment is always a major concern, and many manufacturers are taking interest in making environment-friendly products.
Bioplastic is gaining popularity as it is made from plant-based biodegradable materials.
Along with that thermo degradable plastic has also been gaining traction as it can be recycled.
Considering the fact that conventional plastic resins are harmful to our planet this is a much-needed change.
Why Did Growth Rate of 3D Printing Slow Down in India
- After the invention of 3D printing in the 1980s, industries were excited about the progress of this new technology was undergoing.
- By 2000s people were dreaming about printing things at the convenience of their homes and watch miracles happen every day. Some even expected 3D printers to become as common as a microwave.
- Everything seemed to come from some sci-fi movie. Until it was not. What Happened? Manufacturing of 3D printers for mass consumers failed for many reasons. These 3D printers did not match consumer’s expectations.
- They were bought into production for masses when the technology was a fledgling. While some people were expecting it to print phones for them which is a totally unrealistic expectation for a machine of that caliber, others were not able to figure out what to do with them.
- Hence, 3D printers just fall flat for masses. These printers can only make small plastic objects, like fixing washing machine by 3D printing a small part or print toys.
- 3D printers were offering to manufacture small parts when people were expecting to get a whole product. Also, there is a limitation of material that can be used. They can print only plastic objects.
- Even though using them is has a little learning curve, the product that it delivered was of mediocre quality. And the quality of the product was not consistent. Moreover, the product had less durability as compared to its Injection mold counterparts. They did not
deliver value for money.
- For the industrial purpose, 3D printing is gradually spreading its wings. It is widely being used in many industries like automobile, medicine, and health care. Still, it has its set of challenges. Lack of standardization is one of the concerns for industries.
- There is no assurance that a printer will perform the same as another even if they are exactly the same. As the cost involved is too high to take risk manufacturers to hesitate to upgrade to 3D printing. Another hurdle for businesses is the lack of expertise in 3D printing.
- Businesses need to invest time and money to train existing employees as most of them are not accustomed to design, perform and operate machines. 3D printing mostly uses plastic as a material for manufacturing. Plastic requires significantly more electricity consumption. Also, it is responsible for the increase in pollution at an alarming rate.
- Industries which are trying to incorporate environment-friendly practices find it repulsive. Even with all the challenges, 3D printing is one of the most promising technologies in recent times. It has provided a solution to a lot of problems and has given direction to many new experiments and researches.
While the world is rooting for its success, Continuous innovation, invention, and creativity is the key to it.
Conceptual understanding of 3D Printing Business
The Conceptual understanding of 3D Printing Technology (For Start-ups in 3D Printing)
3D Printing Materials Market, By Type
3D Printing Materials Market, By Form
3D Printing Materials Market, By Technology
3D Printing Materials Market, By Application
3D Printing Materials Market, By End-Use Industry
- Aerospace & Défense
- Consumer Goods
3D Printing Materials Market, By Region
- Product Offering
- Business Strategy
- Market Ranking
- Competitive Scenario
- New Product Development
- Expansion & Investment
- Merger & Acquisition
- Joint Venture & Partnership
Thank you for your valuable time, we will all above points in our next blog. Stay Tuned…….
Revolutionary contribution of 3D Printing technology towards Medical sector in India
The medical sector with additive manufacturing.
3D printing, also identify as additive manufacturing technology is playing a key role in the medical field.
This technology started to save and ease the lives of physically disabled people,
and for the people who need an organ replacement.
3D printing also gives customization in medicines:
– Enabled Customization
– Prototyping manufacturing
– For research work
The field of application for 3D printing is broad, allowing researchers and scientist to go beyond general medical practice.
We will see how 3D printing technology advancing and benefiting the medical field.
MEDICAL TOOLS AND DEVICES with 3D Printing:
3D Printing allows tools to design and customize the way the surgeon required for a particular patient or for his operating skills
3D Printing customization in tools provides easiness for the operator to operate tools and devices as per his/her convenience.
Prostheses with 3D Printing
Many top brand hospitals from all over the world started to form a lab to create prosthetic limbs as per patients requirement.
Earlier it was hard to create a customized shape, so the patient needs to compromise with the existing standard-sized limbs.
But now 3D Printing technology provides a platform to create a customize shapes and reduce the manufacturing time by 50% to 60%.
Dental Application with 3D Printing
The application of 3D printing in the dentistry sector is ranging from general dentistry to orthodontics.
Added with orthodontics using the fabrication of customized braces which will give better fitment for the patient.
As 3D printing is easily embraced into dental offices, clinics & dental R&D labs, it is being used for making castable crowns, dental bridges.
Tissues & Human Organs with 3D Printing
A medical sector now claims that they are successfully created organs like kidneys, hips, knees, spine, and skull using 3D Printing.
Already, so many patients have this 3d printed organs inside their bodies.
Biocompatible 3D printing materials such as titanium and cobalt are used in jaw and face surgeries and orthopedics with the help of 3D Printing.
Medicines and Pharmacology with 3D Printing
Nowadays their drugs, which get swallow at a time but different drugs need different release time.
Here 3d printing provides a huge advantage to create segmented tablets, which have different types of material for a single tablet.
The main advantage of 3D printed pills they are cost-effective, making the technology affordable.
Which is accessible to health programs in poorer, developing countries.
This all is the application of 3d printing in the medical sector with additive manufacturing.
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Benefits of 3D Printing
Implement your Imagination: We can now 3D print almost anything that we can imagine. In a relatively short time, an idea, concept, dream or invention can go from a simple thought to a produced part that you imagine.
Speed Up The Product Development Cycle: 3D printing allows a company think tank to convert their ideas faster than ever. Being able to 3D print a concept the same day, helping companies stay one step ahead of the competition.
Save Money: 3D Printing avoids the initial heavy investments of tool or dies manufacturing. The 3D printing process allows the creation of parts and tools through the additive method at rates much lower than previously used methods.
Reduced the Risk: It is far cheaper to 3D print a test prototype than to redesign or alter an existing mold. Just seeing at CAD model we can not evaluate the actual feasibility of the part. So 3D printing reduces the risk to a great extent.
Personalize It: With Standard process of production through injection molding, we manufacture the same parts. Where through 3D printing we can customize each and every part as per our requirement.
Feel the product: Anyone cannot understand the product through just seeing the picture or virtual prototype on the computer screen is the way something feels in your hand. If he wants to ensure the ergonomics and fit of a product are just right, he must actually hold it, use it and test it.
Thank you for reading our blog.
Stay tuned to get new updates about the one of the most advanced and emerging technology called 3D printing.
Trends in 3D Printing for 2018
Trends in 3D Printing for 2018
2018 has been a demanding year for the 3D printing companies, with many new competitors appearing in the global market, as well as infinite new collaborations and innovations.
In such a dynamic industry, we are just simply thinking that what future this technology will bring to the human life and its social structure.
As we 3D Era Tech has few industry experts and visionaries from the field of this modern technology called 3D Printing Technology and we had a discussion with them to know the future trends with 3D Printing Services in India.
Current developments in Additive Manufacturing method i.e 3D Printing technology have focused on building faster, efficient, large volume and large production capacity machines and on extending the range of new materials.
The key to exploring the next industrial transformation will be our true understanding of which applications benefit most from Additive manufacturing.
Because technology will not be worth until and unless it gets proved through its real industrial applications.
As 3D printing technology gets maturing and adopting with the time and market requirements, it has brought a automation for plastic and metal part production.
With high precision and fewer labor efforts, it makes quite simple for the production industries to start the new thing with easier and effortless way. Now most of the companies in India and US are diverting there focus to the 3D Printing Technology.
Challenges of FDM 3D Printing
FDM means Fused Deposition Modelling.
It is one of the most used 3D printing
technology across the globe. FDM 3D Printing is the easiest and cheapest form of 3D
printing. FDM 3D Printing is an additive manufacturing practice used by several
manufacturing companies. Yes, it is easiest and most used 3D printing technology,
however, it has its own set of problems. These can be tackled, in fact, the industry has been
working to make FDM 3D Printing better.
FDM 3D printing is a time-consuming process. It takes good time for printing the object.
However, the objects printed using FDM 3D printing are not less than masterpieces.
The time it consumes is worth when you see the finished product.
FDM 3D printing process has several steps. It tests the patience of printing assistance.
However, the best-finished products do take time and industry has a bigger challenge to
reduce it. All these make the manufacturing process slow. One printer can only print one
product at a time, thus to print bulk products more machines are required and cost of
FDM 3D printing machines are huge. Reducing the cost of FDM 3D printing machines
is also the challenge to counter.
FDM 3D printing machines are ugly looking. I mean, these are not consumer products
and never used by end customers. Hence, as a user, you don’t need to worry about it.
But the fact is several moving parts and smaller changes in settings make an FDM
3D printer’s job bit difficult. Making more compact, less complicated and somewhat
good looking FDM 3D printers is a challenge for the industry. Several intelligent minds
working towards it.
The high volume FDM 3D Printing is the biggest challenge.
In fact, FDM 3D printing is
known for printing for small parts and in fewer numbers. It gives an opportunity to print a
single part precisely. Yes, it is an advantage for small-scale industries. However, when it
comes to big volume production, FDM 3D printing needs to step up the game, otherwise
newer and better techniques could overshadow it.
Small-scale industries, who are in love with FDM 3D printing are helping innovators to
upgrade FDM 3D printing. Bottom line is FDM 3D printing has uplifted the 3D printing
industry and it will continue to do so. This technique will never fade away in the future.
However, the industry has to upgrade it from time to time. Wait, which industry doesn’t
demand time to time update? Thus, FDM 3D printing is going to stay here for the long run.
What Lies Ahead globally for 3D Printing and 3D Printing Services?
Printing is not dying, it is accelerating with full throttle. Computers and new age
technology are boosting printing and making it a vibrant market. This is new age
printing. It is not classic paper printing, it is a 3D printing, the futuristic technology
ruling the world. The 3D printing means experiencing the product in real and not just
visualization. It is one of the fastest growing industries in the world. Most of the big
companies including Nike, Amazon, BMW, General Electric, Boeing, Toyota, and several
others are using 3D printing in one way or the other to make production quality and
operations better. Research and Development and manufacturing industries are
adopting 3D printing technology rapidly. In fact, the 3D printing industry is currently
$12 billion dollars industry in the world and the prediction are, 3D printing industry
will hit $100 billion in coming 8 to 10 years. All these big numbers and attention by
bigger companies confidently making a statement that there is a bright future to the 3D
printing industry. Let us know how the 3D printing industry will unfold in the coming
The best and foremost use of the 3D printing technology is an alternative option to the
mass production. 3D printing has the potential to create anything and everything. No
barrier of size and material, that too without minimum processes. Design based
approach, more automation, and perfect end product make 3D printing world’s one of
the most robust technology in coming time.
3D printing doesn’t mean replacing classical and conventional manufacturing process.
In fact, 3D printing and conventional manufacturing can coexist. 3D printing can make
manufacturing more relative in today’s world. The conventional manufacturing, as we
all know, is expensive. It is also a tedious process. 3D printing can make it simpler. The
prototype made using 3D printing can give an absolute idea of the product which would
be manufactured using heavy machines. From the automobile industry to the aviation
industry to architects to doctors and medical professionals, all use 3D printing
prototyping for the better understanding of the product. This industry is evolving
swiftly and will take the mainstream position in the coming years.
In addition, 3D printing is boosting the use of 3D Computer Aided Drawings (CAD) in
almost every industry which in one way or other related to the manufacturing. The
more and more use of 3D CAD will boost the 3D printing industry as the 3D CAD designs
can be perfectly printed using 3D printing technology.
The 3D printing industry has a lot to offer in a new age. Human has made creating
processes simpler with the time and 3D printing is one such invention which will make
the future of creating things simple and sorted.
3D Printing: A Perfect Solution for Product Development
The manufacturing industry is booming in India, thanks to the pro-development policies by the Government of India. The initiatives like ‘Make in India’ are helping industries to upgrade the manufacturing practices and supporting them to adopt new technologies to meet the global standards. 3D Printing is one of such technologies industries are adapting, especially for product development, to make precise products. Interestingly, Pune has emerged the hub of 3D Printing in India, thanks to large manufacturing industries including OEMs in and around Pune. 3D Printing in Pune is one of the most cost-effective services in the entire country.
The first step in manufacturing is Product Development. Companies around the world invest heavily in product development process to make manufacturing easier. To make robust products, companies are adapting to new technologies. SLA 3D Printing and Nylon 3D Printing are two of the most commonly used technologies. 3D printing basically helps companies to make prototyping products. It is a cheaper and absolutely reliable option to understand the product thoroughly before going to the manufacturing. For example, 3D printing in Pune costs just 10% of the original manufacturing cost. More and more industries have chosen 3D printing for prototyping the product, they are planning to manufacture.
Motor vehicle manufacturers, business machine makers, military and aerospace manufacturing and several other important product manufacturing companies believe in prototyping the product to understand the deliverables, changes needed in the product and potential failures. Making such products need huge money and to avoid it such companies adapt SLA 3D printing of the product. For example, motor vehicle parts are 3D printed first using SLA 3D printing to understand the mechanism. Whereas Nylon 3D printing is used to test the products under heat. The Nylon 3D printing also helps in coating and layering job which prevents the products from heat. Therefore, we can easily say, 3D printing has now become an important part of product development.
In India, 3D printing industry is taking a shape. Cities like Pune, which are a hub of manufacturing, are leading in 3D printing. If you go to any manufacturer in the city, they believe 3D printing in Pune is rising and helping them in product development in every possible way. The development in the technology, positive testimonies from industries and sea of opportunities available around the world are making 3D printing a perfect solution of the product development process.