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Trends In 3D Printing
The Future of 3D printing is bright and is an increasingly as important part of the manufacturing industry. With the increased usage of technology, conversations about additive manufacturing are a lot more reliable than they were just two years ago. Before, we were debating whether there is a financial or technological case to convert from traditional, high volume processes to an additive printer. Now, there are growing numbers of use-cases and demonstrable business benefits proving that additive can be used as a mainstream manufacturing technology.
3D printing has made considerable progress in 2021, with many milestones shaping the industry throughout the year. With a myriad of new developments, partnerships and applications, the industry continues to grow and become more consolidated.
As we move into a new year and a new decade, it’s only natural to wonder what the future holds for the 3D printing industry. In this article, we dive into 3D printing trends that will unfold over the next 12 months.
Automation in 3D printing
The 3D printing industry is growing in diversity, as the number of players entering the market increases.
One evidence of this trend is the 2020 edition of Formnext, the event attracting almost the entire industry. In 2020, it was by far the biggest ever: 852 exhibitors representing 35 per cent growth over the previous year.
The growing number of exhibitors is encouraging, as it means that the industry is on a steady growth path. But at the same time, this growth is signalling the increasing number of companies entering the market start-ups and spinoffs, with new technologies or their own take on existing ones.
In 2020, we expect this number to grow considerably, fuelling healthy competition and pushing companies to focus on innovation and development.
Design software for additive will become more integrated and easier to use
Until recently, focus on 3D printing software has been lacking, when compared with the hardware and materials segments. With 3D printing, designers have had to deal with a cumbersome design preparation process, where a lot of disparate design tools create an inefficient and complex workflow.
Furthermore, simulation software also needs to evolve to enable more accurate simulation results. Finally, the tools for designing for additive also need to become more intuitive and easier to use.
We anticipate 2020 to be the year when we see many of the software challenges being solved. Software innovations, particularly in the design space, will come into greater focus, unlocking a faster and easier 3D printing design process.
Protect to environment
3D printing is also allowing us to use old materials in new ways that are more sustainable. For example, researchers have figured out how to convert carbon dioxide into the concrete using 3D printing. Utilizing former waste to create future products makes our society have more efficient consumption. 3D printing innovators are even exploring how to make the process itself more sustainable, including using algae-based filaments to reduce the energy necessitated for the printing process. The creative use of materials and production methods opens up new possibilities as we approach climate action and sustainable living.
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Information about 3D scanning
3D scanning is a three-dimensional measurement device used to capture real-world objects or environments so that they can be recreated or analyzed in the digital world. In the recent period of 3D scanning, the machine does not require any contact with the physical object being captured
laser scanning is ideally suited to the measurement and inspection of contoured surfaces and complex geometries which require massive amounts of data for their accurate description and where doing this is impractical with the use of traditional measurement methods.
Especially in the 3D scanning machine have two types
- laser scanners
- structured light scanners
Laser scanners work by projecting a laser beam on the surface to scanned and measures in the laser scanner single laser or laser line can be used for scanning, and in the structured light scanning machine use of the pattern of light deformation on an object for understanding its 3-dimensional geometry. scanners use trigonometric triangulation
Uses of 3D scanning:
3. Reverse Engineering
4.Design and manufacturing
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3D printing of electronics enclosures
Making electronic enclosure products takes a lot of effort but recently introduced a technology called 3D printing, gives a lot more space to create the electronic enclosures for your product. In this blog, you will know more about customized enclosures.
3D printing of electronics enclosures allows you to provide 100% Mechanical support for manufacturing the electronic enclosures, either it will be custom designed enclosures or rework on standard enclosures. also to design freedom lets a designer print a prototype or final part in a matter of hours and is much cheaper when compared to traditional manufacturing methods.
When you create your electronic device, the design of the enclosure is more important. To fill this important requirement, you can count on the ability of 3D printing to create complex shapes in a very short amount.
3D printing material gives you Rapid prototyping, high accuracy and flexibility.
You can make electronic enclosures in 3D print using abs plastic in customizing design
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FDM in 3D printing
In the 3D printing, many serval different methods of 3D printing but the most widely used is a process known as fused deposition modelling (FDM).FDM in 3D printing is also known as fused filament fabrication (FFM) but trademae]rk term used FDM.
FDM in 3D printing work as both horizontlynd vertically.in the FDM technology extraction nozzle moves overbuild platform.in the industry of 3D printing use FDM 3D printing technology as it allows the creation of detailed and intricate objects. Hence the 3D printing industry allowed using it to allow them parts fit and form.
FDM in 3D printing is now the most popular process in the industry because other techniques photopolymerisation and powder sintering are most costly than FDM .this method low-cost extrusion based on 3dimenional printing technology which fits in the framework of primary and secondary recycling.
The FDM technology is also used in the manufacturing process for fabricating prototypes and functional parts in common engineering in plastics. the process depends on the extrusion and heated feedstock plastic filaments through a nozzle tip. FDM in 3D printing process has also used by research and development sectors for the improvisation.
The process of FDM in 3d printing is the raw material is extruded as a thin filament through the heated nozzle it is saturated or deposited at the bottom of the printer machine platform where it solidifies.the next layer that is extruded fuses with the layer below, building products or object by layer by layer.
In FDM objects are woks by depositing raw material by layer by layer along x.y, z-axis. the accuracy of the 3D printing machine depends upon the vertical axis means (z-axis)so z-axis keep on minimum distance so it captures, and better the accuracy
Overall, FDM in 3D printing technology gives us a very very high value for money and very popular in India .a wide range of FDM printers are available in the market today. for the reason, FDM type of 3D printing is mostly used
3D PRINTING NEW REVOLUTION IN 2020
In all over the world people finding various technology of 3D printing, it becomes easy to manufacturing production. due to 3D printing increases the manufacturing quality of product
3D printing is an innovation that we can customize our own design in different materials.3D printing offers efficiency, customizability and accessibility to in the production.we can make any design production in the 3D printing from the use of cad.
The benefits of 3D printing is a rapid response, reduced production times, reduced lead times, mass-customized design, mass production, use of unique materials.
In the construction industry so much transformation happening due to the 3D printing technology. with the promise to easily design and create complex, especially building design the way we built is completely reimagined in the front of our eyes.
Due to 3D printing in the future 50% faster construction than our traditional construction methods.in the UAE many construction sites used the 3D printing technology for designing the building.
Space and beyond
3D printing is also used in the aerospace industry to create products .in much aspects 3D printing is useful for the aerospace industry. Researchers are finding new applications CUTTING EDGE TECHNOLOGY in space. different type of research also going like metal 3Dprinting without gravity,3D printed rocket engine
3D printers will become more versatile. able to in print the different metals superalloys, nylon and chopped carbon fibres. software development will amplify the power of 3d printing
In2020,3Dprinting becomes one of the most transformational industry in technologies the .3D printers get faster and produce much greater volume than the old printers
Modern Technologies like 3D Printing Revolutionizing Plastic Manufacturing Industry
- Plastic became an unavoidable part of our lives since the time it was introduced in the lives of the general public.
- 300 million tons of plastic are manufactured each year. It has gained its tremendous popularity in all industries because it is lightweight, durable and inexpensive.
- Hence there no end in sight to its popularity or use despite all its hazards to the environment.
- In recent times, Plastic manufacturing has been undergoing some breakthrough changes.
- Technologies such as 3D printing, IoT has been making
groundbreaking changes in the way plastic is manufactured.
3D printing for plastic manufacturing Industry.
3D printing is rapidly contributing to the demand for plastic materials as it uses in the process.
At the same time, 3D printing also provides cost-effective and faster manufacturing solutions.
3D printing used to create simulations which help in understanding the product better and improve before going to the floor to manufacture it.
3D printing also provides an alternative to conventional injection molds. Molds created using 3D printing are generally short term but as they can be made available quickly, they are proving more convenient as they are comparatively cheap to manufacture.
3D printing allows the plastic manufacturer to deliver custom made products quickly and efficiently. This has encouraged and empowered them to explore and target specific needs of the customers.
Another new trend is transforming how plastic manufacturing works is Industry 4.0.
plastic manufacturers are taking a keen interest in upgrading and merging their processes and manufacturing using different tools I4.0 has provided.
IoT, robots, and machine to machine interaction give them more control over how they manage their processes and production.
Robots can handle an array of different tasks efficiently. Unlike traditional quality control where a product was randomly selected to verify, now robots and machines can be used to check product quality.
Data analysis is used to control manufacturing, track the changing needs of
consumers and evolve as per the requirement.
This encourages innovation in customization of products for consumers and exponentially increase the revenue.
When it comes to plastics environment is always a major concern, and many manufacturers are taking interest in making environment-friendly products.
Bioplastic is gaining popularity as it is made from plant-based biodegradable materials.
Along with that thermo degradable plastic has also been gaining traction as it can be recycled.
Considering the fact that conventional plastic resins are harmful to our planet this is a much-needed change.
Revolutionary contribution of 3D Printing technology towards Medical sector in India
The medical sector with additive manufacturing.
3D printing, also identify as additive manufacturing technology is playing a key role in the medical field.
This technology started to save and ease the lives of physically disabled people,
and for the people who need an organ replacement.
3D printing also gives customization in medicines:
– Enabled Customization
– Prototyping manufacturing
– For research work
The field of application for 3D printing is broad, allowing researchers and scientist to go beyond general medical practice.
We will see how 3D printing technology advancing and benefiting the medical field.
MEDICAL TOOLS AND DEVICES with 3D Printing:
3D Printing allows tools to design and customize the way the surgeon required for a particular patient or for his operating skills
3D Printing customization in tools provides easiness for the operator to operate tools and devices as per his/her convenience.
Prostheses with 3D Printing
Many top brand hospitals from all over the world started to form a lab to create prosthetic limbs as per patients requirement.
Earlier it was hard to create a customized shape, so the patient needs to compromise with the existing standard-sized limbs.
But now 3D Printing technology provides a platform to create a customize shapes and reduce the manufacturing time by 50% to 60%.
Dental Application with 3D Printing
The application of 3D printing in the dentistry sector is ranging from general dentistry to orthodontics.
Added with orthodontics using the fabrication of customized braces which will give better fitment for the patient.
As 3D printing is easily embraced into dental offices, clinics & dental R&D labs, it is being used for making castable crowns, dental bridges.
Tissues & Human Organs with 3D Printing
A medical sector now claims that they are successfully created organs like kidneys, hips, knees, spine, and skull using 3D Printing.
Already, so many patients have this 3d printed organs inside their bodies.
Biocompatible 3D printing materials such as titanium and cobalt are used in jaw and face surgeries and orthopedics with the help of 3D Printing.
Medicines and Pharmacology with 3D Printing
Nowadays their drugs, which get swallow at a time but different drugs need different release time.
Here 3d printing provides a huge advantage to create segmented tablets, which have different types of material for a single tablet.
The main advantage of 3D printed pills they are cost-effective, making the technology affordable.
Which is accessible to health programs in poorer, developing countries.
This all is the application of 3d printing in the medical sector with additive manufacturing.
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