Tag: 3D Printing
SLS 3D printing
Selective laser sintering (SLS) 3D printing is a popular choice of for engineers In a product development. SLS 3D printing firstly developed in 1980 by Dr.carlceckard and Dr.joe at the texax university in Austin.
in SLS 3D to printing machine from the used of high powered laser to “sinter” or solidify to powdered plastic material. the same concept has since developed to work in the various materials like glass, metals, and ceramics.
In SLS almost all process parameters are set by the machine manufacturer. The default layer height used is 100-120 microns. In SLS 3D printing
the bond strength between layer is excellent.a key advantage of SLS is that it needs no support structures.from that reason
parts with hollow sections can be printed easily and accurately.
In the SLS 3D printing thermoplastics(nylon)materials used.SLS required no support, so designs complex geomatries can be easily produced good chemical resistance.
SLS in 3D printing applications sinfully functional plastic parts, a suitable replacement for injection molded parts, military hardware rapid prototypes, aerospace hardware, medical and healthcare.
Many inventions are still going on the SLS 3D printing.in future 3d printing industry has a very bright future.
If you wish to know more about SLS 3D printing feel free to email firstname.lastname@example.org
FDM in 3D printing
In the 3D printing, many serval different methods of 3D printing but the most widely used is a process known as fused deposition modelling (FDM).FDM in 3D printing is also known as fused filament fabrication (FFM) but trademae]rk term used FDM.
FDM in 3D printing work as both horizontlynd vertically.in the FDM technology extraction nozzle moves overbuild platform.in the industry of 3D printing use FDM 3D printing technology as it allows the creation of detailed and intricate objects. Hence the 3D printing industry allowed using it to allow them parts fit and form.
FDM in 3D printing is now the most popular process in the industry because other techniques photopolymerisation and powder sintering are most costly than FDM .this method low-cost extrusion based on 3dimenional printing technology which fits in the framework of primary and secondary recycling.
The FDM technology is also used in the manufacturing process for fabricating prototypes and functional parts in common engineering in plastics. the process depends on the extrusion and heated feedstock plastic filaments through a nozzle tip. FDM in 3D printing process has also used by research and development sectors for the improvisation.
The process of FDM in 3d printing is the raw material is extruded as a thin filament through the heated nozzle it is saturated or deposited at the bottom of the printer machine platform where it solidifies.the next layer that is extruded fuses with the layer below, building products or object by layer by layer.
In FDM objects are woks by depositing raw material by layer by layer along x.y, z-axis. the accuracy of the 3D printing machine depends upon the vertical axis means (z-axis)so z-axis keep on minimum distance so it captures, and better the accuracy
Overall, FDM in 3D printing technology gives us a very very high value for money and very popular in India .a wide range of FDM printers are available in the market today. for the reason, FDM type of 3D printing is mostly used
3D PRINTING NEW REVOLUTION IN 2020
In all over the world people finding various technology of 3D printing, it becomes easy to manufacturing production. due to 3D printing increases the manufacturing quality of product
3D printing is an innovation that we can customize our own design in different materials.3D printing offers efficiency, customizability and accessibility to in the production.we can make any design production in the 3D printing from the use of cad.
The benefits of 3D printing is a rapid response, reduced production times, reduced lead times, mass-customized design, mass production, use of unique materials.
In the construction industry so much transformation happening due to the 3D printing technology. with the promise to easily design and create complex, especially building design the way we built is completely reimagined in the front of our eyes.
Due to 3D printing in the future 50% faster construction than our traditional construction methods.in the UAE many construction sites used the 3D printing technology for designing the building.
Space and beyond
3D printing is also used in the aerospace industry to create products .in much aspects 3D printing is useful for the aerospace industry. Researchers are finding new applications CUTTING EDGE TECHNOLOGY in space. different type of research also going like metal 3Dprinting without gravity,3D printed rocket engine
3D printers will become more versatile. able to in print the different metals superalloys, nylon and chopped carbon fibres. software development will amplify the power of 3d printing
In2020,3Dprinting becomes one of the most transformational industry in technologies the .3D printers get faster and produce much greater volume than the old printers
Modern Technologies like 3D Printing Revolutionizing Plastic Manufacturing Industry
- Plastic became an unavoidable part of our lives since the time it was introduced in the lives of the general public.
- 300 million tons of plastic are manufactured each year. It has gained its tremendous popularity in all industries because it is lightweight, durable and inexpensive.
- Hence there no end in sight to its popularity or use despite all its hazards to the environment.
- In recent times, Plastic manufacturing has been undergoing some breakthrough changes.
- Technologies such as 3D printing, IoT has been making
groundbreaking changes in the way plastic is manufactured.
3D printing for plastic manufacturing Industry.
3D printing is rapidly contributing to the demand for plastic materials as it uses in the process.
At the same time, 3D printing also provides cost-effective and faster manufacturing solutions.
3D printing used to create simulations which help in understanding the product better and improve before going to the floor to manufacture it.
3D printing also provides an alternative to conventional injection molds. Molds created using 3D printing are generally short term but as they can be made available quickly, they are proving more convenient as they are comparatively cheap to manufacture.
3D printing allows the plastic manufacturer to deliver custom made products quickly and efficiently. This has encouraged and empowered them to explore and target specific needs of the customers.
Another new trend is transforming how plastic manufacturing works is Industry 4.0.
plastic manufacturers are taking a keen interest in upgrading and merging their processes and manufacturing using different tools I4.0 has provided.
IoT, robots, and machine to machine interaction give them more control over how they manage their processes and production.
Robots can handle an array of different tasks efficiently. Unlike traditional quality control where a product was randomly selected to verify, now robots and machines can be used to check product quality.
Data analysis is used to control manufacturing, track the changing needs of
consumers and evolve as per the requirement.
This encourages innovation in customization of products for consumers and exponentially increase the revenue.
When it comes to plastics environment is always a major concern, and many manufacturers are taking interest in making environment-friendly products.
Bioplastic is gaining popularity as it is made from plant-based biodegradable materials.
Along with that thermo degradable plastic has also been gaining traction as it can be recycled.
Considering the fact that conventional plastic resins are harmful to our planet this is a much-needed change.
Revolutionary contribution of 3D Printing technology towards Medical sector in India
The medical sector with additive manufacturing.
3D printing, also identify as additive manufacturing technology is playing a key role in the medical field.
This technology started to save and ease the lives of physically disabled people,
and for the people who need an organ replacement.
3D printing also gives customization in medicines:
– Enabled Customization
– Prototyping manufacturing
– For research work
The field of application for 3D printing is broad, allowing researchers and scientist to go beyond general medical practice.
We will see how 3D printing technology advancing and benefiting the medical field.
MEDICAL TOOLS AND DEVICES with 3D Printing:
3D Printing allows tools to design and customize the way the surgeon required for a particular patient or for his operating skills
3D Printing customization in tools provides easiness for the operator to operate tools and devices as per his/her convenience.
Prostheses with 3D Printing
Many top brand hospitals from all over the world started to form a lab to create prosthetic limbs as per patients requirement.
Earlier it was hard to create a customized shape, so the patient needs to compromise with the existing standard-sized limbs.
But now 3D Printing technology provides a platform to create a customize shapes and reduce the manufacturing time by 50% to 60%.
Dental Application with 3D Printing
The application of 3D printing in the dentistry sector is ranging from general dentistry to orthodontics.
Added with orthodontics using the fabrication of customized braces which will give better fitment for the patient.
As 3D printing is easily embraced into dental offices, clinics & dental R&D labs, it is being used for making castable crowns, dental bridges.
Tissues & Human Organs with 3D Printing
A medical sector now claims that they are successfully created organs like kidneys, hips, knees, spine, and skull using 3D Printing.
Already, so many patients have this 3d printed organs inside their bodies.
Biocompatible 3D printing materials such as titanium and cobalt are used in jaw and face surgeries and orthopedics with the help of 3D Printing.
Medicines and Pharmacology with 3D Printing
Nowadays their drugs, which get swallow at a time but different drugs need different release time.
Here 3d printing provides a huge advantage to create segmented tablets, which have different types of material for a single tablet.
The main advantage of 3D printed pills they are cost-effective, making the technology affordable.
Which is accessible to health programs in poorer, developing countries.
This all is the application of 3d printing in the medical sector with additive manufacturing.
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What Lies Ahead globally for 3D Printing and 3D Printing Services?
Printing is not dying, it is accelerating with full throttle. Computers and new age
technology are boosting printing and making it a vibrant market. This is new age
printing. It is not classic paper printing, it is a 3D printing, the futuristic technology
ruling the world. The 3D printing means experiencing the product in real and not just
visualization. It is one of the fastest growing industries in the world. Most of the big
companies including Nike, Amazon, BMW, General Electric, Boeing, Toyota, and several
others are using 3D printing in one way or the other to make production quality and
operations better. Research and Development and manufacturing industries are
adopting 3D printing technology rapidly. In fact, the 3D printing industry is currently
$12 billion dollars industry in the world and the prediction are, 3D printing industry
will hit $100 billion in coming 8 to 10 years. All these big numbers and attention by
bigger companies confidently making a statement that there is a bright future to the 3D
printing industry. Let us know how the 3D printing industry will unfold in the coming
The best and foremost use of the 3D printing technology is an alternative option to the
mass production. 3D printing has the potential to create anything and everything. No
barrier of size and material, that too without minimum processes. Design based
approach, more automation, and perfect end product make 3D printing world’s one of
the most robust technology in coming time.
3D printing doesn’t mean replacing classical and conventional manufacturing process.
In fact, 3D printing and conventional manufacturing can coexist. 3D printing can make
manufacturing more relative in today’s world. The conventional manufacturing, as we
all know, is expensive. It is also a tedious process. 3D printing can make it simpler. The
prototype made using 3D printing can give an absolute idea of the product which would
be manufactured using heavy machines. From the automobile industry to the aviation
industry to architects to doctors and medical professionals, all use 3D printing
prototyping for the better understanding of the product. This industry is evolving
swiftly and will take the mainstream position in the coming years.
In addition, 3D printing is boosting the use of 3D Computer Aided Drawings (CAD) in
almost every industry which in one way or other related to the manufacturing. The
more and more use of 3D CAD will boost the 3D printing industry as the 3D CAD designs
can be perfectly printed using 3D printing technology.
The 3D printing industry has a lot to offer in a new age. Human has made creating
processes simpler with the time and 3D printing is one such invention which will make
the future of creating things simple and sorted.